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Equipment operating cost per hour

Price an operating hour from the costs you enter: depreciation, fuel, maintenance and repairs, optional annual overhead, and optional operator labor. Add a billing rate to compare it with the listed hourly cost. Results are estimates based on your inputs, not accounting or tax advice. The prefilled values are illustrative; replace them with your own.

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Equipment Operating Cost Per Hour Calculator

Estimate equipment cost per operating hour from depreciation, fuel, maintenance, optional overhead, and labor.

Inputs used

Purchase or replacement cost25000 $
Expected resale value5000 $
Lifetime operating hours5000 hr
Fuel consumption per hour2 gal/hr
Fuel price per gallon3.5 $/gal
Maintenance and repair cost per hour5 $/hr
Annual fixed overhead (optional)1200 $/yr
Annual operating hours (optional)600 hr/yr
Operator labor per hour (optional)25 $/hr
Billing rate per machine hour (optional)65 $/hr

Results

EstimateEstimate based on your inputs.
Depreciation cost per hourEstimate$4.00
Fuel cost per hourEstimate$7.00
Maintenance and repair per hourEstimate$5.00
Fixed overhead per hourEstimate$2.00
Operator labor per hourEstimate$25.00
Total operating cost per hourEstimate$43.00
Gross dollars after listed costs per hourEstimate$22.00

Billing rate - entered hourly costs, before other expenses and taxes.

Margin after listed costsEstimate33.85%

(Billing rate - total cost) ÷ billing rate × 100.

Cost breakdown and formulas
  • Depreciation: ($25,000.00 - $5,000.00) ÷ 5,000 lifetime hours = $4.00/hr.
  • Fuel: 2 gal/hr × $3.50/gal = $7.00/hr.
  • Maintenance and repair: entered $5.00/hr.
  • Annual fixed overhead: $1,200.00 ÷ 600 hr/year = $2.00/hr.
  • Operator labor: entered $25.00/hr.
  • Total: $4.00 + $7.00 + $5.00 + $2.00 + $25.00 = $43.00/hr.
  • Billing rate: $65.00/hr - $43.00/hr cost = $22.00/hr gross; $22.00 ÷ $65.00 × 100 = 33.85% margin.
  • Dollar outputs round to cents; margin uses the unrounded total.

Additional notes

CalcForgedPractical calculators. Straight answers.

Your estimate

Results

Planning estimate
EstimateEstimate based on your inputs.
Depreciation cost per hourEST.$4.00
Fuel cost per hourEST.$7.00
Maintenance and repair per hourEST.$5.00
Fixed overhead per hourEST.$2.00
Operator labor per hourEST.$25.00
Total operating cost per hourEST.$43.00
Gross dollars after listed costs per hourEST.$22.00

Billing rate - entered hourly costs, before other expenses and taxes.

Margin after listed costsEST.33.85%

(Billing rate - total cost) ÷ billing rate × 100.

Cost breakdown and formulas
  • Depreciation: ($25,000.00 - $5,000.00) ÷ 5,000 lifetime hours = $4.00/hr.
  • Fuel: 2 gal/hr × $3.50/gal = $7.00/hr.
  • Maintenance and repair: entered $5.00/hr.
  • Annual fixed overhead: $1,200.00 ÷ 600 hr/year = $2.00/hr.
  • Operator labor: entered $25.00/hr.
  • Total: $4.00 + $7.00 + $5.00 + $2.00 + $25.00 = $43.00/hr.
  • Billing rate: $65.00/hr - $43.00/hr cost = $22.00/hr gross; $22.00 ÷ $65.00 × 100 = 33.85% margin.
  • Dollar outputs round to cents; margin uses the unrounded total.

The math, plainly

How it works

  1. 01

    Depreciation per hour is (purchase or replacement cost - expected resale value) divided by lifetime operating hours.

  2. 02

    Fuel cost per hour is fuel consumed per hour multiplied by fuel price per gallon. Add your maintenance and repair cost per operating hour.

  3. 03

    Optional annual fixed overhead is divided by annual operating hours. Optional operator labor is added per hour; leave optional costs at $0 to exclude them.

  4. 04

    Total operating cost per hour is the sum of the displayed components. If you enter a billing rate, gross dollars per hour equal billing rate minus listed costs; margin is gross dollars divided by billing rate.

Try a real scenario

Illustrative machine estimate

Inputs$25,000 cost, $5,000 resale, 5,000 lifetime hours; 2 gal/hr at $3.50/gal; $5/hr maintenance; $1,200 annual overhead over 600 hours; $25/hr labor; $65/hr billing rate.

Result$43.00 estimated operating cost per hour. After the listed costs, gross dollars are $22.00/hr and margin is 33.85%.

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